1991 Dodge Caravan Problems and Recalls (612 Complaints)

The most-reported problem on the 1991 Dodge Caravan is Brakes (32% of 612 owner reports). There are 11 safety recalls. Check the VIN and inspect Brakes — this is the NHTSA file, not a score.

NHTSA Office of Defects Investigation Snapshot 2026-09-07 612 complaints · 11 recalls

What problems show up on the 1991 Dodge Caravan?

196 of 612 filings named Brakes (32% of the file). That is what owners wrote, not a shop diagnosis of the vehicle in the driveway.

Second is Seat belts (88 reports).

There are 11 official safety recalls on this year. They were filed about Lights, Brakes, Steering, Seat belts, Glass / wipers / cameras, and Body / frame. Check the VIN at nhtsa.gov — a campaign on this page can still be open on a specific truck.

The 1990 has 274 reports on file; this year has 612. Older years collect more reports just by being on the road longer. If you need a fairer comparison, use the equal-time view.

What to check before you buy a 1991 Dodge Caravan

A useful visit to this page takes five minutes. YearTell does not score years and cannot see the vehicle in front of you.

  1. Look up the VIN for open recalls at nhtsa.gov. This year has 11 campaigns on file below.
  2. Brakes. Have a shop check pads, rotors, fluid and whether the pedal feels firm.
  3. Seat belts. Check that every belt latches, retracts and that related recalls are closed.
  4. Body / frame. Look for rust, collision repair and body gaps that do not match a clean truck.
  5. Skim a few owner reports below for Brakes. Look for the same symptom repeating.
  6. Take that list to a mechanic. Do not turn the complaint total into a score.

What owners reported

System named most often: Brakes 196 complaints · 32.0% of the file
Crashes, fires, injuries and deaths in those filings:
  • Crashes 34
  • Fires 12
  • Injuries 31
  • Deaths 1
NHTSA Consumer Complaints Snapshot 2026-09-07 Open source record Read our complete data methodology →

Complaint counts reflect self-selected reports and are not normalised for production sales volume. We publish no reliability scores, superlatives, or vehicle rankings.

Which systems owners named

Share of owner complaints filed against each vehicle system. These shares are not adjusted for how many vehicles were sold.

Which systems owners named Brakes (SERVICE BRAKES) appears in 196 of 612 owner complaints (32.0%) in this vehicle snapshot. Brakes (SERVICE BRAKES): 196 complaints, 32.0% of reports Brakes (SERVICE BRAKES) 9 crash reports 2 fire reports 196 · 32.0% Seat belts (SEAT BELTS): 88 complaints, 14.4% of reports Seat belts (SEAT BELTS) 3 crash reports 88 · 14.4% Body / frame (STRUCTURE): 70 complaints, 11.4% of reports Body / frame (STRUCTURE) 5 crash reports 70 · 11.4% Transmission / driveline (POWER TRAIN): 46 complaints, 7.5% of reports Transmission / driveline (POWER TRAIN) 2 crash reports 46 · 7.5% Steering (STEERING): 30 complaints, 4.9% of reports Steering (STEERING) 30 · 4.9% Engine (ENGINE): 27 complaints, 4.4% of reports Engine (ENGINE) 2 fire reports 27 · 4.4% Fuel system (FUEL SYSTEM): 22 complaints, 3.6% of reports Fuel system (FUEL SYSTEM) 5 fire reports 22 · 3.6% Glass / wipers / cameras (VISIBILITY): 20 complaints, 3.3% of reports Glass / wipers / cameras (VISIBILITY) 20 · 3.3% Electrical (ELECTRICAL SYSTEM): 12 complaints, 2.0% of reports Electrical (ELECTRICAL SYSTEM) 2 fire reports 12 · 2.0% Unclassified NHTSA leftover: 557 complaints, 91.0% of reports Unclassified NHTSA leftover 33 crash reports 12 fire reports 557 · 91.0% 0% 25% 50% 75% 100%

“Unclassified NHTSA leftover” is not a car part. It is a filing bucket and always sits last.

View component data as a table
System / Component Complaints Share of Reports Safety Reports (Crashes / Fires)
Brakes (SERVICE BRAKES) 196 32.0% 9 crashes · 2 fires
Seat belts (SEAT BELTS) 88 14.4% 3 crashes · 0 fires
Body / frame (STRUCTURE) 70 11.4% 5 crashes · 0 fires
Transmission / driveline (POWER TRAIN) 46 7.5% 2 crashes · 0 fires
Steering (STEERING) 30 4.9% 0 crashes · 0 fires
Engine (ENGINE) 27 4.4% 0 crashes · 2 fires
Fuel system (FUEL SYSTEM) 22 3.6% 0 crashes · 5 fires
Glass / wipers / cameras (VISIBILITY) 20 3.3% 0 crashes · 0 fires
Electrical (ELECTRICAL SYSTEM) 12 2.0% 0 crashes · 2 fires
Unclassified NHTSA leftover 557 91.0% 33 crashes · 12 fires
NHTSA Consumer Complaints, NHTSA Safety Recalls, and NHTSA Defect Investigations Snapshot 2026-09-07 Open source record

Complaint counts reflect self-selected reports and are not normalised for production sales volume. We publish no reliability scores, superlatives, or vehicle rankings.

When reports and recalls showed up

When owners filed reports, and when recall campaigns showed up.

When reports and recalls showed up Owner reports in this snapshot begin in Jan 1995; the first recall shown was reported in Mar 1991. 1995-Q1: 51 owner reports 51 1995-Q2: 76 owner reports 76 1995-Q3: 59 owner reports 59 1995-Q4: 27 owner reports 27 1996-Q1: 25 owner reports 25 1996-Q2: 18 owner reports 18 1996-Q3: 24 owner reports 24 1996-Q4: 18 owner reports 18 1997-Q1: 14 owner reports 14 1997-Q2: 48 owner reports 48 1997-Q3: 12 owner reports 12 1997-Q4: 10 owner reports 10 1998-Q1: 13 owner reports 13 1998-Q2: 11 owner reports 11 1998-Q3: 10 owner reports 10 1998-Q4: 23 owner reports 23 1999-Q1: 8 owner reports 8 1999-Q2: 7 owner reports 7 1999-Q3: 13 owner reports 13 1999-Q4: 14 owner reports 14 2000-Q1: 12 owner reports 12 2000-Q2: 10 owner reports 10 2000-Q3: 10 owner reports 10 2000-Q4: 12 owner reports 12 2001-Q1: 11 owner reports 11 2001-Q2: 11 owner reports 11 2001-Q3: 6 owner reports 6 2001-Q4: 2 owner reports 2 2002-Q1: 7 owner reports 7 2002-Q2: 5 owner reports 5 2002-Q3: 2 owner reports 2 2002-Q4: 4 owner reports 4 2003-Q1: 6 owner reports 6 2003-Q2: 3 owner reports 3 2003-Q3: 5 owner reports 5 2003-Q4: 1 owner reports 1 2004-Q1: 5 owner reports 5 2004-Q2: 2 owner reports 2 2004-Q3: 1 owner reports 1 2005-Q1: 2 owner reports 2 2005-Q2: 1 owner reports 1 2005-Q3: 2 owner reports 2 2005-Q4: 1 owner reports 1 2006-Q1: 3 owner reports 3 2006-Q4: 1 owner reports 1 2007-Q1: 1 owner reports 1 2007-Q3: 1 owner reports 1 2008-Q2: 1 owner reports 1 2014-Q1: 1 owner reports 1 2014-Q3: 1 owner reports 1 2017-Q2: 1 owner reports 1 Owner reports Mar 1991 Apr 2017 Recall campaign 91V041000 ◆ Recall campaign 91V041000 Recall campaign 91V191000 ◆ Recall campaign 91V191000 Recall campaign 92V030000 ◆ Recall campaign 92V030000 Recall campaign 95I001002 ◆ Recall campaign 95I001002 Recall campaign 95I001006 ◆ Recall campaign 95I001006 Recall campaign 96V099000 ◆ Recall campaign 96V099000 Recall campaign 96V229000 ◆ Recall campaign 96V229000 Recall campaign 97V148000 ◆ Recall campaign 97V148000 Recall campaign 97V149000 ◆ Recall campaign 97V149000 Recall campaign 99V189000 ◆ Recall campaign 99V189000 Recall campaign 99V213000 ◆ Recall campaign 99V213000 Investigation PE91093 ● Investigation PE91093 Investigation PE91094 ● Investigation PE91094 Investigation PE92028 ● Investigation PE92028 Investigation PE92053 ● Investigation PE92053 Investigation PE93056 ● Investigation PE93056 Investigation EA94005 ● Investigation EA94005 Investigation PE94024 ● Investigation PE94024 Investigation EA94028 ● Investigation EA94028 Investigation EA95029 ● Investigation EA95029 Investigation PE96008 ● Investigation PE96008 Investigation PE96035 ● Investigation PE96035 Investigation PE96036 ● Investigation PE96036 Investigation EA96016 ● Investigation EA96016 Investigation EA96027 ● Investigation EA96027 Investigation EA97005 ● Investigation EA97005 Investigation RQ99004 ● Investigation RQ99004
  • Campaign 95I001002 was reported 84 days after the first earlier complaint mapped to its component.
  • Campaign 95I001006 was reported 84 days after the first earlier complaint mapped to its component.
  • Campaign 96V099000 was reported 527 days after the first earlier complaint mapped to its component.
  • Campaign 96V229000 was reported 648 days after the first earlier complaint mapped to its component.
  • Campaign 97V148000 was reported 938 days after the first earlier complaint mapped to its component.
  • Campaign 97V149000 was reported 938 days after the first earlier complaint mapped to its component.
  • Campaign 99V189000 was reported 1,515 days after the first earlier complaint mapped to its component.
  • Campaign 99V213000 was reported 1,679 days after the first earlier complaint mapped to its component.
View timeline records as a table
Date Record type Count Record identifier
1995-Q1 Owner reports 51
1995-Q2 Owner reports 76
1995-Q3 Owner reports 59
1995-Q4 Owner reports 27
1996-Q1 Owner reports 25
1996-Q2 Owner reports 18
1996-Q3 Owner reports 24
1996-Q4 Owner reports 18
1997-Q1 Owner reports 14
1997-Q2 Owner reports 48
1997-Q3 Owner reports 12
1997-Q4 Owner reports 10
1998-Q1 Owner reports 13
1998-Q2 Owner reports 11
1998-Q3 Owner reports 10
1998-Q4 Owner reports 23
1999-Q1 Owner reports 8
1999-Q2 Owner reports 7
1999-Q3 Owner reports 13
1999-Q4 Owner reports 14
2000-Q1 Owner reports 12
2000-Q2 Owner reports 10
2000-Q3 Owner reports 10
2000-Q4 Owner reports 12
2001-Q1 Owner reports 11
2001-Q2 Owner reports 11
2001-Q3 Owner reports 6
2001-Q4 Owner reports 2
2002-Q1 Owner reports 7
2002-Q2 Owner reports 5
2002-Q3 Owner reports 2
2002-Q4 Owner reports 4
2003-Q1 Owner reports 6
2003-Q2 Owner reports 3
2003-Q3 Owner reports 5
2003-Q4 Owner reports 1
2004-Q1 Owner reports 5
2004-Q2 Owner reports 2
2004-Q3 Owner reports 1
2005-Q1 Owner reports 2
2005-Q2 Owner reports 1
2005-Q3 Owner reports 2
2005-Q4 Owner reports 1
2006-Q1 Owner reports 3
2006-Q4 Owner reports 1
2007-Q1 Owner reports 1
2007-Q3 Owner reports 1
2008-Q2 Owner reports 1
2014-Q1 Owner reports 1
2014-Q3 Owner reports 1
2017-Q2 Owner reports 1
Recall campaign 1 91V041000
Recall campaign 1 91V191000
Recall campaign 1 92V030000
Recall campaign 1 95I001002
Recall campaign 1 95I001006
Recall campaign 1 96V099000
Recall campaign 1 96V229000
Recall campaign 1 97V148000
Recall campaign 1 97V149000
Recall campaign 1 99V189000
Recall campaign 1 99V213000
Defect investigation 1 PE91093
Defect investigation 1 PE91094
Defect investigation 1 PE92028
Defect investigation 1 PE92053
Defect investigation 1 PE93056
Defect investigation 1 EA94005
Defect investigation 1 PE94024
Defect investigation 1 EA94028
Defect investigation 1 EA95029
Defect investigation 1 PE96008
Defect investigation 1 PE96035
Defect investigation 1 PE96036
Defect investigation 1 EA96016
Defect investigation 1 EA96027
Defect investigation 1 EA97005
Defect investigation 1 RQ99004
NHTSA Safety Recalls Snapshot 2026-09-06 Open source record

Safety Recalls (11)

Official campaigns. Each one says what could go wrong and what the dealer was told to fix.

In short, these campaigns were filed about Lights, Brakes, Steering, Seat belts, Glass / wipers / cameras, and Body / frame.

  1. Recall campaign 91V041000

    Lights

    Report date
    Component:
    Lights (EXTERIOR LIGHTING)
    Consequence:
    INOPERATIVE TURN SIGNAL LAMPS WOULD NOT INFORM DRIVERTHAT A LAMP WAS OUT, OR WARN OTHER DRIVERS OF INTENT TO TURN, CREATING A RISKOF ACCIDENT; VEHICLE DOES NOT COMPLY WITH FMVSS 108.
    Remedy:
    REPLACE TURN SIGNAL FLASHER WITH PROPER FLASHER.
    View authoritative NHTSA record →
  2. Recall campaign 91V191000

    Brakes

    Report date
    Component:
    Brakes (SERVICE BRAKES)
    Consequence:
    FLUID DISCHARGE EVENTUALLY CAUSES THE LOSS OF BOTH THEANTI-LOCK BRAKE SYSTEM AND HYDRAULIC ASSIST FOR THE BRAKE SYSTEM, RESULTING ININCREASED LIKELIHOOD OF BRAKE LOCKUP AND INCREASED STOPPING DISTANCES, WHICHCOULD RESULT IN A VEHICLE ACCIDENT.
    Remedy:
    REPLACE THE ABS HIGH PRESSURE HOSE WITH A HOSE OF DIFFERENT DESIGN AND CONSTRUCTION.
    View authoritative NHTSA record →
  3. Recall campaign 92V030000

    Brakes

    Report date
    Component:
    Brakes (SERVICE BRAKES)
    Consequence:
    FLUID LEAKAGE EVENTUALLY CAUSES THE LOSS OF BOTH THEANTI-LOCK BRAKE SYSTEM AND HYDRAULIC ASSIST FOR THE BRAKE SYSTEM, RESULTING ININCREASED LIKELIHOOD OF BRAKE LOCKUP AND INCREASED STOPPING DISTANCES, WHICHCOULD RESULT IN A VEHICLE ACCIDENT.
    Remedy:
    REPLACE THE ABS HIGH PRESSURE PUMP AND HIGH PRESSURE HOSE IF THE LAST SIX DIGITS OF THE BAR CODE LABEL ON THE PUMP ARE BETWEEN 052300 AND 059262.
    View authoritative NHTSA record →
  4. Recall campaign 95I001002

    Safety recall 95I001002

    Report date
    Component:
    Unclassified NHTSA leftover
    Consequence:
    IF THE LIFTGATE LATCH OPENS, OCCUPANTS CAN BE EJECTED RESULTING IN SIGNIFICANTLY INCREASED RISK OF INJURY OR DEATH.
    Remedy:
    CHRYSLER DEALERS WILL REPLACE THE LIFTGATE LATCH WITH A NEW STRONGER LATCH ASSEMBLY WITHOUT CHARGE. CHRYSLER BEGAN NOTIFYING OWNERS OF THESE VEHICLES IN OCTOBER 1995.
    View authoritative NHTSA record →
  5. Recall campaign 95I001006

    Safety recall 95I001006

    Report date
    Component:
    Unclassified NHTSA leftover
    Consequence:
    IF THE LIFTGATE LATCH OPENS, OCCUPANTS CAN BE EJECTED RESULTING IN SIGNIFICANTLY INCREASED RISK OF INJURY OR DEATH.
    Remedy:
    CHRYSLER DEALERS WILL REPLACE THE LIFTGATE LATCH WITH A NEW STRONGER LATCH ASSEMBLY WITHOUT CHARGE. CHRYSLER BEGAN NOTIFYING OWNERS OF THESE VEHICLES IN MARCH 1996.
    View authoritative NHTSA record →
  6. Recall campaign 96V099000

    Brakes

    Report date
    Component:
    Brakes (SERVICE BRAKES)
    Consequence:
    IF THIS CONDITION OCCURS, THE ABS FUNCTION COULD BE LOST AND REDUCED POWER ASSIST WOULD BE EXPERIENCED DURING VEHICLE BRAKING INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
    Remedy:
    DEALERS WILL TEST THE VEHICLE'S ANTI-LOCK BRAKE SYSTEM AND REPAIR THE VEHICLES IF NECESSARY. ALSO THE WARRANTY ON ALL ABS COMPONENTS WILL BE EXTENDED TO 10 YEARS OR 100,000 MILES (EXCEPT FOR THE BRAKE ACTUATOR PISTON ASSEMBLY AND THE PUMP-MOTOR ASSEMBLY WHICH WILL HAVE A LIFETIME COVERAGE). OWNERS WILL ALSO BE REIMBURSED FOR PREVIOUS ABS COMPONENT REPAIR COSTS.
    View authoritative NHTSA record →
  7. Recall campaign 96V229000

    Steering

    Report date
    Component:
    Steering (STEERING)
    Consequence:
    IF THE STEERING WHEEL SEPARATES FROM THE CENTER HUB ATTACHMENT TO THE STEERING COLUMN, LOSS OF CONTROL CAN OCCUR INCREASING THE RISK OF AN ACCIDENT.
    Remedy:
    DEALERS WILL INSPECT THE STEERING WHEEL FOR ARMATURE CRACKS IN THE CENTER HUB ATTACHMENT AREA. ANY STEERING WHEELS SHOWING CRACKS WILL BE REPLACED. ALL OTHER VEHICLES WILL HAVE A REINFORCEMENT PLATE INSTALLED TO PREVENT STEERING WHEEL SEPARATION IN THE EVENT CRACKING OCCURS.
    View authoritative NHTSA record →
  8. Recall campaign 97V148000

    Seat belts

    Report date
    Component:
    Seat belts (SEAT BELTS)
    Consequence:
    IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
    Remedy:
    DEALERS WILL INSTALL A COVER RETAINING CLIP TO THE STALK MOUNTED BUCKLE COVER TO PREVENT DISLOCATION OF THE BUCKLE COVER.
    View authoritative NHTSA record →
  9. Recall campaign 97V149000

    Seat belts

    Report date
    Component:
    Seat belts (SEAT BELTS)
    Consequence:
    IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
    Remedy:
    DEALERS WILL REPLACE THE ANCHOR HOOK RETAINING CLIP WITH A REVISED PROFILE CLIP AND A COVER PLATE.
    View authoritative NHTSA record →
  10. Recall campaign 99V189000

    Glass / wipers / cameras

    Report date
    Component:
    Glass / wipers / cameras (VISIBILITY)
    Consequence:
    THIS COULD ALLOW THE DRIVE ARM TO DISENGAGE FROM THE SHAFT LEADING TO A LOSS OF WIPER FUNCTION. THE DRIVER'S VISIBILITY WOULD BE IMPAIRED, INCREASING THE RISK OF A CRASH.
    Remedy:
    DEALERS WILL REPLACE THE LEFT HAND SIDE WINDSHIELD WIPER PIVOT ASSEMBLY.
    View authoritative NHTSA record →
  11. Recall campaign 99V213000

    Body / frame

    Report date
    Component:
    Body / frame (STRUCTURE)
    Consequence:
    PERSONAL INJURY COULD OCCUR IF THE BOLTS BREAK ALLOWING THE LIFTGATE TO FALL SUDDENLY.
    Remedy:
    DEALERS WILL INSPECT FOR LOOSE FASTENERS, IF THE FASTENERS ARE LOOSE, THE STRUT (AND INTEGRAL BOLTS) WILL BE REPLACED. IF THE BOLT SHOWS EVIDENCE OF TORQUE, THE BOLT WILL BE REMOVED, LARGER WASHERS WILL REPLACE THE EXISTING WASHER AND THE BOLT WILL BE REINSTALLED AND HAND TIGHTENED TO THE TARGET TORQUED.
    View authoritative NHTSA record →
NHTSA Consumer Complaints Snapshot 2026-09-07 Open source record

Complaint counts reflect self-selected reports and are not normalised for production sales volume. We publish no reliability scores, superlatives, or vehicle rankings.

What owners actually wrote

Short excerpts from the public NHTSA file. Look for the same symptom repeating.

Data: NHTSA Office of Defects Investigation · snapshot 2026-09-07
Safety incident filters
Showing 8 of 612 complaints · page 1 of 25
2017-04-05Unclassified NHTSA leftover
NHTSA ODI 10970660
CrashFireInjuryDeath
STARTED MISSING AT FRIST, THEN A NO START. I'VE CHANGED THE TIMING CHAIN, CRANK SENSOR, CAMSHAFT SENSOR, COIL PACK. TRIED A NEW ECM. THERE'S VOLTAGE TO THE COIL PACK, BUT NO SPARK. I'VE CHECKED WIRING CIRCUIT, AND AUTO SHUT DOWN RELAY .
2014-08-04Brakes (SERVICE BRAKES)
NHTSA ODI 10618629
CrashFireInjuryDeath
TL* THE CONTACT OWNS A 1991 DODGE CARAVAN. THE CONTACT STATED THAT THE FRONT BRAKE CALIPERS MALFUNCTIONED AND MADE THE VEHICLE DIFFICULT TO MOVE. THE VEHICLE WAS TAKEN TO THE DEALER, WHO DIAGNOSED THAT THE HYDRAULIC CONTROL UNIT THAT HOUSES THE BRAKE ACTUATOR PISTON AND THE PUMP MOTOR ASSEMBLY NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT COVERED UNDER THE NHTSA CAMPAIGN NUMBER 96V099000 (SERVICE BRAKES, HYDRAULIC) ALTHOUGH THE RECALL INDICATED THAT THE PART WOULD HAVE A LIFE TIME COVERAGE. THE FAILURE MILEAGE WAS 87,000.
2014-03-27Electrical (ELECTRICAL SYSTEM)
NHTSA ODI 10574533
CrashFireInjuryDeath
1991 DODGE CARAVAN. CONSUMER WRITES IN REGARDS TO ANTI LOCK BRAKE SYSTEM RECALL AND SEEKS REIMBURSEMENT FOR REPAIRS. *SMD THE CONSUMER STATED HE PAID FOR THE REPAIRS ON APRIL 20, 2006 AND WAS CHARGED $376.73, EVEN THOUGH A RECALL HAD BEEN ISSUED. THE CONSUMER EXPERIENCED ABS PROBLEMS AGAIN IN DECEMBER 2013. THE CONSUMER STATED THE RECALL LETTER STATED IF THE PROBLEM OCCURRED AGAIN, CHRYSLER WOULD COVER ANY REPAIRS. THE DEALER INFORMED THE CONSUMER, HE HAD TO PAY $112 FOR A DIAGNOSTIC TEST, TO SEE IF THE PROBLEM WOULD BE COVERED, UNDER THE RECALL. THE DEALER THEN INFORMED THE CONSUMER, THEY DIDN'T HAVE THE EQUIPMENT TO TEST HIS VEHICLE, DUE TO THE AGE. HOWEVER, A FEW DAYS LATER, THE DEALER INFORMED THE CONSUMER, THEY HAD THE EQUIPMENT, BUT IT WOULD COST $336. THE CONSUMER DECLINED THE TEST. ALSO, THE TRANSMISSION, STARTER, FUEL PUMP, IGNITION COIL BLOCKS , SERPENTINE BELT, PULLEYS, POWER STEERING PUMP, AND RADIATOR WERE ALL REPLACED. *JB UPDATED 04/16/14
2008-04-16AIR BAGS
NHTSA ODI 10224767
CrashFireInjuryDeath
THE DRIVERS SIDE AIRBAG DEPLOYED WHILE I WAS DRIVING DOWN THE ROAD, MY ARM IS SWOLLEN, BURNED, AND BRUISED. MY NOSE AND HEAD HAVE HURT FOR THE LAST FOUR DAYS. *TR
2007-08-04SUSPENSIONUnclassified NHTSA leftover
NHTSA ODI 10198523
CrashFireInjuryDeath
A LOUD CLUNKING NOISE COULD BE HEARD WHEN TRAVELING OVER UNEVEN ROAD SURFACES OR ON RIGHT HAND TURNS. AFTER COMPLETING A RIGHT TURN, THE DRIVER SIDE FRONT WHEEL WAS COMPLETELY DISLODGED AND FOLDED BACKINTO THE WHEEL WELL. THE LOWER CONTROL ARM WAS FRACTURED WHERE THE BALL JOINT WAS SEATED, ALLOWING THE BALL JOINT TO COME AWAY FROM THE LOWER CONTROL ARM. THE DRIVER SIDE DRIVE SHAFT WAS DISLODGED FROM THE TRANSMISSION. *TR
2007-02-05Brakes (SERVICE BRAKES)Unclassified NHTSA leftover
NHTSA ODI 10181654
CrashFireInjuryDeath
1991 DODGE CARAVAN WITH ABS FAILURE PROBLEMS**CC A RECALL WAS ISSUED AFTER THE CONSUMER HAD THE FIRST REPAIR DONE. THE CONSUMER IS REQUESTING REIMBURSEMENT. *JB
2006-11-21Brakes (SERVICE BRAKES)Unclassified NHTSA leftover
NHTSA ODI 10173961
CrashFireInjuryDeath
DT*: THE CONTACT STATED RECALL # 96V099000 FOR THE SERVICE BRAKES: HYDRAULIC: ANTI-LOCK WAS RECEIVED. WHEN THE SERVICE DEALER WAS CALLED TO SCHEDULE THE RECALL REPAIR, THE SERVICE DEALER INFORMED THE CONTACT, THERE WOULD BE CHARGES FOR REPLACING THE ACCUMULATOR PLUS LABOR COSTS. THE MANUFACTURER REQUESTED THE RECEIPTS TO BE SENT FOR REVIEW FOR POSSIBLE REIMBURSEMENT. UPDATED 01/10/07. *JB
2006-03-20Brakes (SERVICE BRAKES)Unclassified NHTSA leftover
NHTSA ODI 10153274
CrashFireInjuryDeath
HELLO BELOW IS A COPY OF TEXT ON YOUR RECALL SITE WITH DETAILS OF THIS RECALL COMMENTS I MAKE ARE BELOW THAT.. MAKE : DODGE MODEL : GRAND CARAVAN YEAR : 1991 MANUFACTURER : CHRYSLER CORPORATION NHTSA CAMPAIGN ID NUMBER : 96V099000 MFG'S REPORT DATE : APR 19, 1996 COMPONENT: SERVICE BRAKES, HYDRAULIC:ANTILOCK POTENTIAL NUMBER OF UNITS AFFECTED : 321000 SUMMARY: THE ABS HYDRAULIC CONTROL UNIT CAN EXPERIENCE EXCESSIVE BRAKE ACTUATOR PISTON SEAL WEAR CAUSING PUMP-MOTOR DETERIORATION. CONSEQUENCE: IF THIS CONDITION OCCURS, THE ABS FUNCTION COULD BE LOST AND REDUCED POWER ASSIST WOULD BE EXPERIENCED DURING VEHICLE BRAKING INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT. REMEDY: DEALERS WILL TEST THE VEHICLE'S ANTI-LOCK BRAKE SYSTEM AND REPAIR THE VEHICLES IF NECESSARY. (EXCEPT FOR THE BRAKE ACTUATOR PISTON ASSEMBLY AND THE PUMP-MOTOR ASSEMBLY WHICH WILL HAVE A LIFETIME COVERAGE). THE THING I FIND HERE IS THE TERM REGARDING PISTON ASSEMBLY WHEN I TOOK MY VAN IN DUE TO FAILURE ONLY THE PISTON ASSEMBLY WAS REPLACED IT SHOULD BE REVISED TO INCLUDE THE WHOLE UNIT BECAUSE A ACCUMULATOR MADE OF CAST IRON THAT IS CONNECTED TO THE UNIT IS NEVER REPLACED RUST KEEPS ENTERING THE UNIT FROM THIS ACCUMULATOR BEING IT IS MADE OF A RUSTING METAL AND JUST KEEPS MAKING THE UNIT FAIL THIS IS MY SECOND REPAIR IN 2YRS AND THE RUST IS NOW GETTING INTO THE LINES CAUSING THE REAR WHEELS TO LOCK IN WET WEATHER ALL THE PARTS STORES THAT EVEN CARRY THE UNIT WHICH IS FEW SELL IT AS A COMPLETE UNIT NOT IN PIECES SUCH AS WITH OTHER MASTER CLY. 'S WITHOUT ABS I FIND CAST IRON A POOR CHOICE FOR A AIR TANK OF A AIR PUMP WHICH BY NATURE INJECTS AIR INTO THE METAL CAST IRON TANK STAINLESS STEEL WOULD BEEN A BETTER CHOICE IF IT WOULD MEET THE TANK PRESSURES. I AM SEEKING REPLACEMENT OF THE ENTIRE BRAKE SYSTEM SINCE IT IS NOW A TOTAL LOSS DUE TO THE RUST AND PREFER NON ABS IF THAT'S ABLE . *NM

Frequently asked questions

What are the most common problems on the 1991 Dodge Caravan?

Owners named Brakes most often — 196 of 612 reports (32%). That is the NHTSA file, not a diagnosis of every vehicle.

Are there recalls for the 1991 Dodge Caravan?

NHTSA lists 11 safety recall campaigns. They were filed about Lights, Brakes, Steering, Seat belts, Glass / wipers / cameras, and Body / frame. Check the VIN at nhtsa.gov; a campaign on this page can still be open on a specific vehicle.

What should I inspect before buying a 1991 Dodge Caravan?

Look up the VIN for open recalls. Have a shop check pads, rotors, fluid and whether the pedal feels firm. Then skim owner filings for the same symptom and take that list to a mechanic.

Does a high complaint count mean I should skip this year?

No. Counts are reports people chose to file and they are not adjusted for sales volume. YearTell does not publish scores or a list of years to skip. Inspect the vehicle.

EPA Fuel Economy Database Snapshot 2026-08-21 Open source record

Estimated Ownership Cost

EPA fuel economy ratings and annual operating cost estimates

Data: US EPA Fuel Economy Guide · snapshot 2026-08-21
Supported range: 1,000–60,000 miles per year
Supported range: $1.50–$10.00 per gallon
55% city45% highway
Estimate unavailable

EPA fuel-economy data is unavailable for this vehicle.

No estimate is shown when required EPA values are unavailable.

Open Ownership Cost Calculator →

Adjacent Model Years

Immediate preceding and succeeding model year records

NHTSA Consumer Complaints Snapshot 2026-09-07 Open source record

Complaint counts reflect self-selected reports and are not normalised for production sales volume. We publish no reliability scores, superlatives, or vehicle rankings.

Methodology & Data Integrity

Source: NHTSA ODI / recalls, snapshot 2026-09-07. YearTell is not a government agency.

Read our complete data methodology → Sources